Young Group Product Purification Processor

Processes at 80 m³ per hour
Agitates and extracts while tank in production
Separates and purifies water, solids to be put back into process or disposed as non-hazardous

Raw Slurry is pulled from the Production Tank to the Vac Tank using the Super Vac Unit.
The Vac Tank level is monitored by the Vac Tank Level Sensor and the Super Vac Unit Suction Rate is PLC feedback controlled to maintain level.
Raw Slurry is then pumped out of the Vac Tank by a PLC-controlled Gallop Pump that pumps at 60 m3/hour to 80 m3/hour, then through a PLC-controlled Superheater which maintains a temperature between 60 deg. C to 85 deg C.

Slurry will run through the Primary separation unit, Attrited Product passes through Flowmeter and Temperature Sensor and into the Settling Tank.
Flow rate and heat are adjusted based on sensor output downstream.
The Settling Tank consists of solids, water and oil, which are individually drained at 3 different levels.
Oil and water levels are continuously monitored using level sensors, and solids level is monitored using sonar level sensor.
Solids removed By Vac Truck

Exact duplicated skid allowing for Continues Operation During Skid Solids removal and primary separator maintenance.

If BS&W sensor reading is less than 1%, Oil is diverted down to Pipeline.
If BS&W is greater than 1%, oil is recirculated to the Production Tank until BS&W is reduced to 1% or lower.
Once BS&W has reached optimal level, Oil Recirculation Valve will be diverted to pipeline.

If oil concentration is greater than 1000 PPM, water is recirculated to the Production Tank until oil concentration comes down.
Once Oil concentration has been brought to acceptable levels, the Water Recirculation Valve routes water through Primary Hazardous Concentration Sensor.
If Primary Water Sensor detects acceptable levels (Client/Region dictated value) of hazardous substances, water is routed to disposal pond or disposal well.
If Primary Hazardous concentration sensor detects high levels of hazardous substances, Hazardous water is then diverted to a secondary filtration loop until it meets acceptable level to be set to disposal well or pond.